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EV-FLEX battery module welding systems are
fully automatic laser processing solutions
for welding cylindrical, prismatic and pouch
cells interconnecting busbars. Systems can be
configured for manual or conveyor-fed part
loading and are suitable for process development,
welding of prototypes, and small volume or mass
production. Integration of conveyor and part
transport systems is an available option.
Specification
| Item | Description |
| Laser Source | IPG Single and Multi-mode industrial fiber lasers from 1000 to 6000 W |
| Welding Head | IPG 2D High Power Scanner |
| Battery - max size (L x W x H, mm) | 1200 x 1000 x 300 |
| Battery - max weight, kg | 500 |
| Scanner Focal Length, mm | 254 or 415 Options |
| Welding Process Area, mm | Gantry Travel: 750 x 500 x 200 Scanner Working Area – F254 Lens: 860 x 610 Scanner Working Area – F415 Lens: 950 x 700 |
| Weld Positioning Accuracy, mm | ± 0.1 (When using vision alignment position correction) |
| Motion Control | Siemens 3-axis CNC control |
| Laser Safety Enclosure | Class 1 |
| Dimensions (L x W x H, mm) | 3500 x 2500 x 2900 |
| Weight, kg | 4100 |
| Operating Ambient Temperature, °C / °F | 5 – 45 / 41 – 113 |
| Relative Humidity | < 60 %, no condensation or frost |
| Item | Description |
| Laser Source | Adjustable Mode Beam (AMB) 2/4 kW core/ring Single-mode or multi-mode Independent core and ring power control
YLS 1–2 kW Single-Mode 4–6 kW Multi-Mode |
| Real-time weld measurement | LDD-700 |
| Loading | Front: Manually or by means of a conveyor system |
| Clamping Device | Customer and component specific |
| Position adjustment for x-, y-, and z-direction & quality monitoring | All functions of the LDD-700 system can be used for position and quality control as well as position correction within the system accuracy of ±0.1 mm |
| Laser power monitoring | Integrated power meter for automatic, programmable measurement |
Need More Information?
Contact our technical specialists for detailed product information, pricing, and availability.