IPG PHOTONICS
EV-Flex System

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IPG PHOTONICS E-Mobility Laser Systems Battery Welding Systems Available

EV-Flex System

Product Description

EV-FLEX battery module welding systems are
fully automatic laser processing solutions
for welding cylindrical, prismatic and pouch
cells interconnecting busbars. Systems can be
configured for manual or conveyor-fed part
loading and are suitable for process development,
welding of prototypes, and small volume or mass
production. Integration of conveyor and part
transport systems is an available option. 

Technical Specifications

Specification

ItemDescription
Laser SourceIPG Single and Multi-mode industrial fiber lasers from 1000 to 6000 W
Welding HeadIPG 2D High Power Scanner
Battery - max size (L x W x H, mm)1200 x 1000 x 300
Battery - max weight, kg500
Scanner Focal Length, mm254 or 415 Options
Welding Process Area, mm

Gantry Travel: 750 x 500 x 200

Scanner Working Area – F254 Lens: 860 x 610

Scanner Working Area – F415 Lens: 950 x 700

Weld Positioning Accuracy, mm± 0.1 (When using vision alignment position correction)
Motion ControlSiemens 3-axis CNC control
Laser Safety EnclosureClass 1
Dimensions (L x W x H, mm)3500 x 2500 x 2900
Weight, kg4100
Operating Ambient Temperature, °C / °F5 – 45 / 41 – 113
Relative Humidity< 60 %, no condensation or frost
  
ItemDescription
Laser Source

Adjustable Mode Beam (AMB)

2/4 kW core/ring

Single-mode or multi-mode

Independent core and ring power control

 

YLS

1–2 kW Single-Mode

4–6 kW Multi-Mode

Real-time weld measurementLDD-700
LoadingFront: Manually or by means of a conveyor system
Clamping DeviceCustomer and component specific
Position adjustment for x-, y-, and z-direction & quality monitoringAll functions of the LDD-700 system can be used for position and quality control as well as position correction within the system accuracy of ±0.1 mm
Laser power monitoringIntegrated power meter for automatic, programmable measurement

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Contact our technical specialists for detailed product information, pricing, and availability.

EV-Flex System