IPG PHOTONICS
LaserCell 4000

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IPG PHOTONICS Laser Systems by Application Laser Systems for Cleaning Available

LaserCell 4000

Product Description

High-Speed Repeatable Cleaning & Coating Removal
Automated & Optimized Laser Processing
Eliminates the use of Abrasives or Chemicals
Simplifies EHS Compliance
• Can be used on any manufacturing floor
• Laser and beam delivery optimized for the process
• 6-axis robot provides part handling and motion
• Integrated fume/debris collection system
• Industrial robot and electronics controls

Technical Specifications

Specification

CategoryParameterSpecification
Laser SourceTypeContinuous Wave, Quasi-Continuous Wave, Pulsed Nanosecond & Ultrafast Fiber Laser Options
Beam DeliverySystemIPG High Power Scan Head. Optics selected to suit application.
Maximum Part SizeDimensionsFrom 165 x 300 x 600 mm up to 1000 mm diameter x 1500 mm long, depending on System Configuration. See Part Loading Options
Part LoadingMethodDepending on System Configuration. Part Loading Options
Part ToolingIncludedCustom-designed part tray and robot gripper included with system
Part Handling RobotType & SpecsIndustrial 6-axis robot. Min reach 1800 mm, Max Payload 25 kg. Positioning repeatability ± 0.025 mm (0.0001 ins). Specific robot selections may be available at additional cost.
Machine Enclosure (L x W x H)Main Workcell2000 x 2200 x 3000 mm (78.7 x 86.6 x 118.1 in)
 Laser Unit960 x 780 x 560 mm (37.8 x 30.7 x 22.0 in)
 Chiller626 x 807 x 1862 mm (24.6 x 31.8 x 73.3 in)
System ControlControllerIndustrial PLC controller with front swing arm mounted HMI and keyboard running IPGCore software
 Safety SystemsComprehensive door interlock and E-Stop systems. Integrated work chamber heat sensor.
Power MeasurementEquipmentIntegrated laser power meter
System CalibrationProcessAutomated calibration using the power meter and Master Calibration Artifact
Process Assist Mist DispenserSystemProgrammable misting system with adjustable spray nozzles for liquid coating of parts. Includes an 11.5 liter (3 gallon) fluid reservoir.
Fume ExtractionSystem & PerformanceFume extraction module using a downdraft table. Efficiency 95% on 0.3 micron mist/smoke. Air exchange rate 12,750 l/min (450 cfm). Compatible with liquid/mist processes.
SoftwareControl SoftwareHMI using IPGCore multi-platform interface and process control software with embedded PCScan deflection controller
 Pre-defined SettingsNine (9) pre-defined application-specific process parameter sets
 Positioning SoftwareRobot-agnostic positioning software using solid model as input
Application CompatibilityProcessesPre and Post-process cleaning for Welding, Brazing, Diffusion bonding, Adhesive bonding. Surface preparation for bond coat EB-PVD TBC & Atmospheric Plasma Spray (APS) TBC applications. TBC and BC coating removal for part repair, OEM part rework and tooling cleaning.
Facilities RequiredPower480 VAC, 3 Phase, 60 Hz, 110 Amps
 Air SupplyFiltered moisture-free compressed air, 550 kPa (80 psi) minimum
Operating EnvironmentTemperature0°C to 43°C (32 to 110°F)
 HumidityRelative Humidity < 75%, No dew or frost
Regulatory Standard ComplianceStandardsOSHA 29 CFR 1910, ANSI/RIA 15.06-2, ISO 10218-2, NEC UL 508A, ANSI ASC Z136.1, NFPA 70, NFPA 79

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LaserCell 4000